BES is the best

An Indo-Belgium SPARC workshop at IIT Kharagpur brought to the fore world-wide efforts to improve bioelectrochemical systems for wastewater treatment and bioenergy recovery

In a remote boarding school in Kisoro, Uganda – the Seseme Girls’ School – lighted toilets had changed the way the girls lived. Around 86% of the girls felt safer using the toilet at night, given that they now felt protected from male attackers and insects in the lighted enclosures. Many, in fact, were now more interested in science and enjoyed learning about technology.

Why? This is because their toilets were now powered by microbial fuel cells (MFCs) that ran on “Pee Power”, that is human urine, and they were much enthused by this fact, even to the extent of wanting the technology to be extended to their villages.

This boarding school is not the only one where such urinals are being used. In the Mathare Valley slums in Nairobi and in the Thandanani area of Durban, South Africa, where shipping containers had been modified to house settlers, these “pee-powered” urinals have become a part of life. Such urinals had also been used, and progressively improved upon, to handle the rush of the Glastonbury festival from 2015, said Prof. Ioannis A. Ieropoulos of the Bristol BioEnergy Centre of the University of the West England, who has patented the technology that was also being extended to some of the refugee settlements in parts of Europe.

Like several speakers at the recently-held (Feb 26-27, 2020) Indo-Belgium SPARC workshop organized by the School of Environmental Science and Engineering and the P.K. Sinha Centre for Bioenergy and Renewables at IIT Kharagpur, Prof. Ieropoulous argued the case for MFCs – which used waste as its feedstock to produce bioenergy and other valuable products –  as a platform technology for multiple uses, including sanitation, renewable energy generation, production of value-added products via elemental recycling and wastewater treatment.

Prof. Ludo Diels of the Antwerpen University, Belgium, IIT Kharagpur’s international partner for the workshop, in fact insisted that in order to meet the goals laid down by the Paris Agreement, bio-electrochemical systems (BES) for wastewater treatment and bioenergy recovery from waste were indispensable.

Prof. M.M. Ghangrekar

MFCs are one popularly adopted configuration of BES and perhaps the most promising. However, like other BES technologies that are electrode-based systems, there are problems to its upscaling. The workshop held at IIT Kharagpur titled “Upscaling and field scale application of bio-electrochemical systems for wastewater treatment and bioenergy recovery” focused particularly on these problems.

For BES to be relevant and sustainable, the scientific community had to work on several of its facets. As Prof. Makarand M. Ghangrekar, convenor of the workshop and Head of both the School of Environmental Science and Engineering and the P.K. Sinha Centre for Bioenergy and Renewables at IIT Kharagpur, pointed out, to make BES competitive with existing technologies, “the yield of electricity/valuables recovery need to be increased with emphasis on decreasing the fabrication cost of this device.” Dr. Deepak Pant from the Flemish Institute for Technological Research (VITO), Belgium, summed up the other challenges – the development of electrodes without precious metals, direct recovery systems of produced molecules, membrane systems for direct gas diffusion, catalyst development and upscaling of the electrochemical systems.

Dr. Deepak Pant

Research groups at IIT Kharagpur under Prof. Ghangrekar’s supervision are looking at several of these problems. And these were highlighted at the workshop. For example, the research efforts undertaken at IIT Kharagpur on the development of low-cost ceramic membrane separator and non-platinum based electrode catalysts for application in MFC.

Also, the efforts undertaken to develop efficient electrode material for further enhancing the power production of MFCs and to develop understanding on upscaling the device. Using the outcome, Prof. Ghangrekar’s group had installed a pilot-scale MFC based onsite sewage treatment system inside the IIT Kharagpur campus and at NTPC, Netra, New Delhi. Efforts were also being taken at IIT Kharagpur to develop microbial carbon-capture cell (MCC) for effective wastewater treatment in anodic chamber and further post-treatment in cathodic chamber for harvesting algae to be used as feed stock for bioenergy production.

Demonstration of Bioelectric toilet at IIT Kharagpur

In addition, research is being undertaken to develop microbial electro-synthesis (MES) cell for CO2 reduction and synthesis of various high value organic compounds. Microbial desalination cells (MDCs) are being developed for simultaneous organic matter removal from wastewater and desalination to produce reusable quality treated water. Prof. Amreesh Chandra, Department of Physics, IIT Kharagpur, also highlighted how his research team had created hollow nanoparticles as catalysts for the treatment of industrial waste water and the detection of volatile gases.

The Indo-Belgium workshop in fact brought to the fore new technologies and processes being developed by the scientific community throughout India and many parts of the world to improve the capabilities of BES. Like Prof. Ieropoulos, Dr Harold Leverenz of the University of California Davis, Ms Jeanne Sabin, also from the University of California Davis, and Dr S Gajalakshmi from the Centre for Pollution Control & Environmental Engineering, Pondicherry University, were working with human urine. Some of them were trying to see if pre-treatment of urine waste streams could optimize MFCs and maximize nutrient recovery from urine, which is high in nutrients. Others were looking to see if hybrid, self-powered super capacitive air cathode MFCs could be used for human urine treatment.

Gas diffusion electrodes (VITO), more efficient cathode catalysts, polyvinyl alcohol-based ion exchange membranes for microbial desalination cells, novel MFCs like sediment MFCs or auto-dripping MFCs or flat plate MFCs or clay-pot coupled MFCs, bamboo biochar as low-cost electrode material, forward osmosis technology, study of the bacterial isolates from MFCs or electrogenic bacteria growing in BES, the treatment of water from distilleries or dairy farm or secondary effluent water or pharmaceutical waste water, various reactor technologies, different kinds of catalysts, everything was considered at the workshop.

The most attractive feature of the workshop was the number of research scholars who talked about their ongoing work on different aspects of BES. As Prof. Ghangrekar pointed out, “more scientifically organized cross-discipline research efforts are required further to scale-up these [BES] systems to gain benefit of recovering useful energy/valuables from waste materials.” The Indo-Belgium workshop that showcased the ongoing work from different corners of the world, seemed to boost this effort.

In a happy place

The Bio-Electrochemistry laboratory at IIT Kharagpur has helped IIT Kharagpur gain the fourth position among institutions in the world on the basis of its publication record on microbial fuel cell research for real field applications (according to Scopus database). The laboratory is the workplace and practically the home of Prof. Makarand Madhao Ghangrekar of the Department of Civil Engineering, who also heads the newly-established Aditya Choubey Center of Re-Water Research.

In the last two years, Prof. Ghangrekar’s lab has published more than 50 journal papers in high impact factor journals such as Bioresource Technology, Electrochimica Acta, Bioelectrochemistry, International Journal of Hydrogen Energy and so on. The group’s 150 journal publications in reputed peer reviewed journals have received more than 3500 citations and command an h-index of 31 (Google Scholars). Students from universities in India and abroad (UC, Berkley; University of Bremen, Germany; Newcastle University, UK) have been visiting the laboratory to train in bio-electrochemistry research.

The laboratory is mainly focused on various types of Bio-Electrochemical Systems (BESs) such as microbial fuel cell (MFC), microbial carbon capture, microbial electrosynthesis and so on. Prof. Ghangrekar says, “We mainly aim to fabricate low-cost BES and take this technology from lab-scale setup to successful field scale demonstration which should be both economically and environmentally sustainable.”

BES is multidisciplinary approach for wastewater treatment and CO2 sequestration. These systems use microbes as biocatalyst for the production of value-added products like bioelectricity and organic chemicals during the treatment of waste water, thus eliminating the use of expensive metal based catalysts for these processes.

The Bio-Electrochemistry lab at IIT Kharagpur has been focussing on various aspects of MFC (microbial fuel cell) to improve its performance both in term of power production and wastewater treatability. Various novel and low-cost electrocatalysts like CoZnFe, CuSn, Geothite, V2O5/Graphene oxide, Bi doped TiO2, WO3 etc. have been developed keeping in mind the field scale application of MFC.

A breakthrough has been the innovation of the proton exchange membrane (PEM) that separates the anodic and cathodic chamber in an MFC. Usually, the membrane is made of Nafion, which is extremely expensive, thereby raising the price of the MFC. But the Polyvinyl alcohol-Nafion-Borosilicate membrane invented by the research group is not only 11-fold cheaper but also more efficient in the treatment of distillery waste water. Extensive research has been undertaken to improve the electricity production of MFCs.

Microbial carbon capture (MCC) is another application of BES where microalgae are used in the cathodic chamber for the sequestration of CO2 and production of organic chemicals. The microalgae can also be an excellent feedstock for biodiesel production on harvesting. Prof. Ghangrekar says, “We have tried to enhance and optimize the efficiency and cost associated with MCC.. Further, application of MCC in sediment remediation, desalination, urine treatment and acid alkali recovery was also examined.”

Microbial electrosynthesis (MES) is a novel application of BESs that produces organic compounds by electrosynthesis through external application of electricity and the use of microorganisms as biocatalysts. Many organic compounds like acetate, butyrate, propionate, piperidinone etc. have been successfully synthesized in the lab through MES. “We are also exploring the possibility of synthesizing higher chain organic compounds using MES, which would increase the revenue generation from the process,” says Prof. Ghangrekar.

Many of the technologies, such as the new PEM, are already in use in the 1500 litre MFC-based demonstration plant installed at IIT Kharagpur. This bio-toilet is the largest plant in the world for onsite treatment of sewage, electricity generation for illuminating toilets at night and producing recyclable quality treated water. A 750 litre MFC based demonstration plant has been installed by the team at NTPC, Noida. They are also working on multiple projects and collaborating with various international partners from Germany, Estonia, Belgium, and UK etc.

I meet an upbeat team on my visit to the laboratory in the Civil Engineering Department. Neetu B., a senior member of the research team talks of Prof. Ghangrekar’s contribution to the success story. “Sir is motivating and at the same time very strict about the timely submission of papers.” Gourav Dhar Bhowmick chips in, “But he always encourages his team to get exposure to the renowned scientific community and gain the necessary confidence for innovative work.” A junior member of the team, Chabungbam Niranjit Khuman, talks about the ‘Chai-parties’ to celebrate the publication of each research article.

Not surprisingly, Prof. Ghangrekar thanks his team in his Facebook post celebrating the lab’s success. “Credit goes to all the Research scholars working with me for their sincere effort and hard work. I know it is all the more challenging for them to manoeuvre this academic ladder with me maintaining the energy, pace, tenacity, at times patience, sustaining my anger, receiving no appreciation even for late night work and that too for 24X7 all the calendar days,” reads the post.