Centre of Excellence for Advance Manufacturing Technology develops grounding projects in AI – iWeld & iToFD

IIT Kharagpur has proven its Tryst with Innovation with its latest dominant supremacy in the field of Artificial Intelligence with two of its ground breaking projects on AI-enabled non-destructive testing for weld defect analysis, from Centre of Excellence in Advanced Manufacturing Technology (CoEAMT),  IIT Kharagpur led by Prof. Surjya K Pal, Chairperson, Centre of Excellence in Advance Manufacturing. These two innovative solutions have been shortlisted by TATA STEEL for “TechEx 2024” exhibition.

The first, “iWeld, an AI-enabled NDT” software is an innovative solution developed for Garden Reach Shipbuilders & Engineers (GRSE)  Kolkata, Ministry of Defence. iWeld is designed to identify, localize and classify different types of weld defects, such as blowhole, wormhole, porosity, lack of fusion, and inclusion, from radiography images with remarkable accuracy. The performance of the iWeld has been certified by the Indian Register of Shipping (No.: 2023PC001, Dated: 9th Aug 2023). This was also recently shortlisted as one of the four innovations from IIT Kharagpur which were showcased at “IInventiv 2024” – the first-of-its-kind, mega R&D fair, where all IITs, NITs and other top Institutions in the country participated to show case the their cutting-edge innovations in R&D.

The ability of iWeld to enhance the quality and efficiency of weld inspections has marked it as a truly successful product, standing as a testament to successful collaboration between CoEAMT and GRSE. Jointly copyrighted with GRSE, iWeld is now primed for commercialization. Mr. Avishek Mukherjee, a Doctoral Scholar in Advanced Technology Development Centre, has devoted considerable effort and dedication to bring about this development.

“Recently, this has also been selected and showcased by the mega technical Event, IInventiv 2024, organised by MoE at IIT Hyderabad. This software is already certified by Indian Register of Shipping, and has been handed over to GRSE for daily operational usage with human-like accuracy. This software has been jointly copyrighted with GRSE as well. It is a product with TRL:8/9. GRSE and CoEAMT will now jointly go ahead for commercialization at other industrial ends. AI-enabled NDT for auto evaluation of weld defects from Ultrasound data: This project is being funded by TIH. It has already been filed for patent. A group of students at CoEAMT are planning to spin-off soon with these AI-enabled NDT solutions for weld defect analyses. Our students are doing wonderful job. Their success for solving perennial industrial problems is awesome. The credit goes to the interns and scholars,” said Prof. S K Pal, Chairperson, CoEAMT.

The second solution, “iToFD“, under a project funded by  (TiH) of IIT Kharagpur, revolutionizes the detection and sizing of weld defects using ultrasonic time-of-flight diffraction (ToFD) data. This cutting-edge system integrates advanced signal processing with AI algorithms for precise defect localization and measurement. This automated solution, patented recently (Patent filed ref no: 202331060331), is nearly 15 times faster than traditional manual inspections. Mr. A K Vishwanathan, Undergraduate student in Chemistry; Mr. Sarvan Kumar Singh, Undergraduate student in Chemical Engineering; Mr. Ananta Dutta, Doctoral Scholar in Mechanical Engineering, and Mr. Avishek Mukherjee, Doctoral Scholar in Advanced Technology Development Centre are diligently contributing to this project.

“The Centre of Excellence in Advanced Manufacturing Technology at IIT Kharagpur is geared up in solving various perennial problems of the industries through deployment of artificial intelligence, and Industry 4.0 concepts.   I am extremely happy to see the passion of students associated with the CoEAMT while working with the industries, at this stage of their lives, providing innovative solutions. They shine with a profound grasp of industrial challenges. CoEAMT is open to induct more students and train them to take up interesting and challenging industrial problems, and solve them,” added Prof. Pal.

Inputs by: Prof. Surjya K Pal, Chairperson, Centre of Excellence in Advance Manufacturing Technology
Email: surjya.pal@icloud.com

Media Coverage :

Times of India

Ananda Bazar Patrika 

News 18 Bangla     

Construction Week

By: Poulami Mondal, Digital & Creative Media Executive (Creative Writer)
Email: poulami.mondal@iitkgp.ac.in, media@iitkgp.ac.in, Ph. No.: +91-3222-282007

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IIT Kharagpur launches PUBBS: 4th Generation Public Bicycle Sharing Systems

IIT Kharagpur launches 4th generation “Make in India”  Public Bicycle Sharing system including a smart electro-mechanical IOT module for locking bicycles and its software. Integrated Hardware, Software and Firmware development for a fully automatic bicycle lock and a cloud-based sharing system which is freely available on a subscription basis so that the system can be setup by private individuals without specialized equipment and personnel. This project is funded by the Ministry of Housing and Urban Affairs and involves pilot-scale demonstration within the IIT Campus.  Dr. Subhas Sarkar, Minister of State for Education inaugurated the Public Bicycle Share System in the presence of Prof. V K Tewari, Director, IIT Kharagpur; Prof. Amit Patra, Deputy Director IIT Kharagpur; Prof. Debapratim Pandit, Department of Architecture & Regional Planning, and other dignitaries.

PUBBS being a provider of a product-service system for enabling a smart and hassle free public bicycle sharing system that prepares the bicycle for a sustainable future presents the following products, developed indigenously for enabling the service. One bicycle sharing app connects multiple PUBBS operator. Some of its important features are listed below:

  1. GSM/GPRS/GPS Manual Lock – features GSM/GPS/Communication; GPS Location tracking; theft detection with GPS location; energy efficient hardware design; enhanced battery life.
  2. GSM/GPRS/GPS Manual Lock- features GSM/GPS/Communication; GPS Location tracking; efficient locking and unlocking with robotic hardware driver; energy efficient hardware design; enhanced battery life.
  3. BLE Semi Automatic – BLE Communication; GPS Location tracking from user device; update circuit and battery protection; energy efficient hardware design; enhanced battery life.
  4. BLE Auto Lock – BLE Communication; GPS Location & operations Tracking from user device update circuit and battery protection; efficient locking & unlocking with robotic hardware driver; enhanced battery life.

Prof. V K Tewari, Director, IIT Kharagpur, remarked, “PUBBS is the first Make in India smart lock for bicycle/e-bike sharing system. Currently, we have manufactured our first batch of smart locks (Bluetooth based) and we plan to deploy the system for the benefit of guests at the Technology Guest House.  We will make the system available free of charge initially for a few weeks and then make it available at a minor charge which will be fixed. PUBBS was also demonstrated at IInvenTiv 2024. A separate project proposal will be prepared before deploying the system on a commercial basis.”

Features of PUBBS User App:

  • Station and Individual Bicycle Detection
  • Advanced Operator Detection
  • You can take a break when on ride using the hold function anywhere in the service area
  • View Ride History
  • You can connect with the app through Bluetooth, or via GSM
  • Customized subscription plans and operational constraints like: Maximum Hold Time or Maximum Ride time

The PI of the project Prof. Debapratim Pandit, Department of Architecture & Regional Planning, IIT Kharagpur remarked, “Multiple variants of the product are created including Bluetooth based, GSM-GPS based, Semi-automatic and Fully-automatic. The product offers extensive customization options based on product and operator requirements. This product will enhance last mile connectivity, reduce travel time and reduce greenhouse gas emissions. The product has the potential to promote entrepreneurship where the rental/sharing system can be deployed using our cloud-based services with limited technical knowhow.”

City Future Research group (www.arp.iitkgp.ac.in/cfl) of the Architecture & Regional Planning at IIT Kharagpur has also present PUBBS Transit v2.0, India’s first Integrated Planning and Operation Software for Bus Transit Operators. This software can be used for building solutions synonymous to current manual practices of depot and route level bus operations and management, with the advantages of artificial intelligence, information technology, and data visualization (https://youtu.be/IsiD1oovee8).

Highlights:

  1. The software is designed to reduce the operation cost of all buses for each trip for each route from each terminal while improving passenger comfort.
  2. System is flexible to work on various levels of ITS infrastructure (On board driver console, CCTV cameras within buses and bus stops and APC modules within buses).
  3. Real time bus dispatch and control system for operators at terminals.
  4. The software features include frequency setting, timetable development, bus scheduling, crew rostering etc.

The project is funded by the Ministry of Housing and Urban Affairs, SRIC Project Code: UBA (“An intelligent urban bus transit dispatch, control and surveillance system using artificial intelligence and user perception”). The theory development, algorithms, python programs and the software interfaces are all developed by the students, project staff and interns who have worked on this project over the last 3-4 years. Th detail capabilities of the program are listed in the website. (Website: www.pubbs.co.in)

Link for Live demonstration:

https://youtu.be/WP7afvqxSWE

Media Coverage:

Times of India Telegraph News 18 Bangla
Economic Times Statesman Republic World
Economic Times (Auto) The Print The Week
Bizz Bizz India.Com Tech Expert

 

                                           Dainik Jagran


Inputs by: Prof. Debapratim Pandit, Department of Architecture & Regional Planning IIT Kharagpur 
Email: debapratim@arp.iitkgp.ac.in

Edited By: Poulami Mondal, Digital & Creative Media Executive (Creative Writer)
Email: poulami.mondal@iitkgp.ac.in, media@iitkgp.ac.in, Ph. No.: +91-3222-282007

Follow us: Facebook – IIT Kharagpur; Twitter – @IITKgp;  Instagram – @iit.kgp; LinkedIn – Indian Institute of Technology
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