Saturday Manufacturing Talks by CoE in Advanced Manufacturing Technology

The Centre of Excellence in Advanced Manufacturing Technology of IIT Kharagpur is conducting a mega event titled “SATURDAY MANUFACTURING TALKS”.

Join Online Every Saturday, from 8:30 to 9:30 pm IST
https://iitkharagpur.webex.com/iitkharagpur/j.php?MTID=m00ba321c9f62cf6aeb29a33edab1b210

It is planned to be a year-long series of webinars on topics of advanced manufacturing. It will stress the need for an industry-academia collaboration perspective.

The topics include but not limited to :
– Robotics, Automation, and Use of AI and ML in manufacturing
– Simulation in manufacturing
– Specialty materials in manufacturing
– Additive manufacturing
– AI in Supply Chain
– Design of Experiments in engineering

Watch Video for insights of Industry 4.0 related work at Centre of Excellence in Advanced Manufacturing Technology, IIT Kharagpur

A few highlights of the event are as follows:
– Webinars will be delivered by both academicians and industry professionals – this will help in broadening the reach and outlook
– Speakers would be Alumni of IIT Kharagpur in academics and industry (India and Abroad) – this will help in understanding the research being conducted globally on advanced manufacturing

For more information please visit: https://www.coeamt.com/index.php or write to coeamt@iitkgp.ac.in

Low-cost Solution for Advanced Manufacturing

IIT Kharagpur researchers develop a low-cost AI-based Industry 4.0 solution for real-time metrological inspection

In an initiative undertaken by the Centre of Excellence in Advanced Manufacturing Technology at IIT Kharagpur, researchers are on a mission to make AI & ML applications affordable for India’s industrial sector including MSMEs. They have developed an innovative system consisting of a low-cost imaging device and an  AI-enabled software for real-time metrological inspection. The developed system can be utilized in the production line to check the quality of the jobs and get instant results.

Explaining the benefit that MSMEs will draw from such an innovation, Prof. Surjya K Pal said, “The MSMEs mostly rely on manual inspection of the jobs produced in a batch where a few samples are randomly selected and checked manually. Accordingly, the entire batch is either rejected or accepted, which lacks effectiveness and increases the cost of production. The potential of the developed solution can be leveraged to inspection of each job in a batch, in real-time, and at a very minimum cost.”

This AI-enabled software will enhance the image quality captured by the low-cost camera at par with a high-quality camera output and process the image in real-time.  Further, it automates the acceptance or rejection of production jobs and delivers the outcome for real-time managerial insights.

With an accuracy close to 98%, the solution can measure the dimensional features of the job, and also it can inspect the presence of scratches, dents, etc., in a job. It takes only approximately 12 seconds for the analyses to be complete. The accuracy check and timeliness of the solution have been guaranteed by testing it on different types of jobs. Researchers are working further to reduce the time.

The research group included Prof. Surjya K Pal, Prof. Debashish Chakravarty, research scholar Debasish Mishra, technical staff Pravanjan Nayak, and intern Ayan Banerjee from Jalpaiguri Government Engineering College, who has filed a patent for the system and made it available for MSMEs to license the technology.

“Automation is one of the key aspects of digitalization and is also the need of the hour. The vision of manufacturers revolves around three things that are how fast can manufacturing be performed, how better, and how cheaper? The first highlights a higher rate of production, the second implies the use of innovation in manufacturing and the third aims at reducing the cost,” remarked Prof. Pal, the lead of Centre of Excellence in Advanced Manufacturing Technology.

While India has been making fast inroads in the domain of Artificial Intelligence and Machine Learning, it is the capital intensive and service industries which are able to put the applications to their vantage. The MSME sector, which employs more than 100 million people in the country contributing close to 30% of India’s GDP and 50% of export revenue, is still outside the ambit of industry-scale adoption of AI & ML.

“This is the gap which IIT Kharagpur aims to bridge while making low-cost Industry 4.0 solutions across all industrial sectors and accelerate the pace towards Atma Nirbhar Bharat,” he added.


Media Coverage:

Economic Times Hindustan Times Business Standard
ABP Education DataQuest Analytics India Magazine
NDTV The Week Outlook
CNBC TV18 Danik Jagran

Contact:

Project: Prof. Surjya K Pal, skpal@mech.iitkgp.ac.in;

Media: Shreyoshi Ghosh, shreyoshi@adm.iitkgp.ac.in

Follow IIT Kharagpur on social media: Facebook: @IITKgp Twitter: @IITKgp Instagram: @iit.kgp

Stepping up Industry 4.0 Manufacturing

Novel Industry 4.0 Technology Jointly Developed by IIT Kharagpur and TCS to Set New Trends in India’s Advanced Manufacturing Sector

In an industrial collaboration with Tata Consultancy Services, IIT Kharagpur has developed novel Industry 4.0 technology for remotely controlled factory operations and real-time quality correction during industrial production. 

At this time of pandemic when staffing has restrictions due to hygiene and social distancing norms, cloud infrastructure, remote and real-time operations systems hold the key to maintain effective industrial operations. But the benefits of controlled operations have a bigger impact especially in the context of Atma Nirbhar Bharat in delivering quality output at low costs. The present innovation upgraded the industrial process of friction stir welding to a multi-sensory system of  Industry 4.0. It has not only set the course for remotely controlled operations in the Indian industrial sector but has enabled real-time quality check and correction during the production process. This will make it possible for industrial houses to achieve standardized quality goals throughout the production process and reduce rejection hence lowering the cost of production.

Emphasizing on the need for such technologies to achieve the ‘Make in India’ goal, Director Prof. Virendra K Tewari remarked, “While we are aiming to boost indigenous production and exports, our primary goal should be quality output with minimum disruptions. Be it, consumers, in India or abroad, these are two basic needs our industrial sector must address for procuring orders in large volumes. At IIT Kharagpur’s Centre of Excellence in Advanced Manufacturing Technology, we have set our target to bring to the forefront indigenously developed industry 4.0 technologies to support our industrial sector to achieve this goal.”

The innovative technology developed by Prof. Surjya K Pal, professor in-charge at the Centre of Excellence in Advanced Manufacturing Technology in association with TCS will acquire real-time information about the welding process through multiple sensors and enable online control of weld quality by means of cloud-based communication with the friction stir welding machine.

“Welding is at the heart of any industrial operations. If we can improve the weld quality in real-time during batch production we can reduce rejections in post-production sample checks,” opined Prof. Pal.

Explaining the new technology, he said, “Our multiple sensor process involves various signal processing and machine learning techniques to predict the ultimate tensile strength of the weld joint is fabricated. This technology is connected with a vast experimental knowledge base to conform to a standard system and prediction of the weld joint strength. Any defect identified during the monitoring procedure is corrected in real-time by sending modified parameters to the machine thus ensuring the standardized quality of the process.”

The concept of this technology can further be evolved for real-time control of other industrial processes and such work will be carried at the Centre with other industrial partners soon, Prof. Pal confirmed. The data from multiple sensors further improves the accuracy of the industrial production process, he affirmed. The technology has been jointly patented by IIT Kharagpur and TCS.  The innovation has also been reported in the CIRP Journal of Manufacturing Science and Technology [https://doi.org/10.1016/j.cirpj.2020.03.004]. This project was funded by the Department of Heavy Industry, Govt. of India and TCS.

Industry partner TCS views such innovation as an enabler of technology-based transformations in the country, especially in overcoming challenges called out by the pandemic.

“The remote friction stir welding machine quality control via multi-sensor fusion developed by Centre of Excellence (CoE) in Advanced Manufacturing Technology at IIT Kharagpur is a case in point,” said K Ananth Krishnan, Executive Vice President and Chief Technology Officer.

“The Embedded Systems & Robotics, IoT and ICME platform teams from TCS Research and Innovation are working closely with IIT Kharagpur’s CoE towards AI-driven prediction/control of weld strength using a scalable and robust platform. Academic partnerships are an important part of TCS Research and TCS CoInnovation Network (TCS CoIN) in creating real-world solutions with scientific rigour,” he added.

The Centre of Excellence in Advanced Manufacturing Technology was set up through the support of the Department of Heavy Industry of the Ministry of Heavy Industries and Public Enterprises, Government of India, along with a consortium of top six industry members with the aim to stimulate the innovation in advanced manufacturing for boosting the capital goods sector. Tata Consultancy Services is a key industry partner at the Centre.

Talking about Centre of Excellence, Director, IIT Kharagpur, Prof. V K Tewari said, “This is the way forward, not only in the new normal situation due to the pandemic but with the increasing adoption of automation, digitization, IoT and Cyber-physical Systems applications in the industrial sector as part of Industry 4.0. Our Centre of Excellence in Advanced Manufacturing Technology with its industry collaborations has immense scope in facilitating this transition not only through innovations but also upskilling the workforce for using such technologies and innovative processes. You will witness the germination of a new industrial culture from centres such as ours towards Atmanirbhar Bharat.”


Cite Paper: Mishra D., Pal S.K., et al. Real time monitoring and control of friction stir welding process using multiple sensors, CIRP Journal of Manufacturing Science and Technology, Volume 30, August 2020, Pages 1-11, doi.org/10.1016/j.cirpj.2020.03.004


Project Contact: Prof. Surjya K Pal, E: skpal@mech.iitkgp.ac.in

Media Contact: Shreyoshi Ghosh, E: shreyoshi@adm.iitkgp.ac.in

Follow IIT Kharagpur on Social Media: Facebook: @IIT.Kgp; Twitter: @IITKgp; Instagram: @iit.kgp

Advancing Industrial Workforce

IIT Kharagpur’s Advanced Manufacturing Technology Centre Creating Nexgen Workforce for India’s Manufacturing Industry

The Centre of Excellence in Advanced Manufacturing Technology at IIT Kharagpur organized a five-day training programme on Computer Numerical Control (CNC) for industry professionals and technicians. The Centre, which was set up with support from the Department of Heavy Industry (Ministry of HI&PE), Govt. of India and a consortium of six industrial houses and a startup, has a mandate of creating awareness regarding advanced technologies, reskilling and upskilling of the Indian MSMEs and youth. CNC, being the core of any manufacturing equipment, is an essential pack of knowledge, one must have.

The training program targeted a diverse group of participants including students undergoing diploma courses and from ITI colleges, laboratory technicians, graduate degree students, teachers, and industry personnel. The training programme equipped the participants with knowledge of programming and detailed machine operations essential for CNC jobs in the manufacturing industry. 

A unique trend was the presence of female participants which is indicative of opportunities of women’s employment on the machining shop floor as programmers and operators.

“In today’s era of Industry 4.0, the manufacturing platform is being transformed and integrated with digitization. But if you look at the connection between our capital goods sector and the MSMEs this transition is not without disruptions. Our Centre of Excellence will help the industries including MSMEs to upskill their work-force through training on the automation concepts like CNC, Robotics, etc.” remarked Prof. Surjya K Pal, Professor in-Charge of the Centre.

The teachers and students participating in the training programme expressed practicality of such training on a shopfloor-like platform with industry scale CNC machines. Witnessing the overwhelming response, the Centre is now geared up to offer a similar training programme in the next 2-3 months. 

Various large, medium and small enterprises have shown interest to join the consortium of this CoE. Four Tata companies are associated with this consortium where our faculty colleagues are closely working with them on Industry 4.0, automation and Additive Manufacturing areas. The Centre has created an Innovation Lab where anybody can access the state of the art facility by paying nominal charges.

“We are also planning to float training opportunities on Machine Centre by using the state-of-the-art 5-axis Machining Centre, Industrial Robotics, and Robotic Welding by using the upcoming state-of-the-art robotic welding facility at this Centre of Excellence,” Pal added.

This Centre of Excellence in Advanced Manufacturing Technology also offers a unique platform for collaborative research in manufacturing keeping harmony with the ‘Make-in-India’ initiative of the Govt. of India. The Centre initiates innovative and top-quality research focused towards the industries on Specialty materials, Design and automation, Additive manufacturing, and Industry 4.0 (Industrial Internet of Things). The Centre boosts innovative interventions in the advanced manufacturing domain by enabling an ecosystem among Institutes of higher repute, top industries, and also the MSMEs & start-ups. The Centre also energizes the MSMEs through training, short-term courses on the adoption of modern concepts in manufacturing.

Mentoring Startup for Industry 4.0

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The Center of Excellence in Advanced Manufacturing Technology at IIT Kharagpur is roping in MSMEs for collaborative R&D projects and consultancy to develop resources for Industry 4.0. In a recent initiative, the Centre, which is funded by the Department of Heavy Industry of Ministry of Heavy Industries and Public Enterprises, Government of India, has signed an MoU with a Kolkata-based startup Hemraj Infocom to promote industrial consultancy and industrial research internship for students. 

Hemraj Infocom will be the first affiliate member in the industry consortium of the Centre which is currently led by top industries as Tata Motor, Tata Consultancy Services, Tata Steel, Tata Sons, BHEL, and HEC.

Prof. Surjya K Pal who is heading Centre said, “We are looking forward to more such startups joining the consortium whom we will offer mentorship in the area of Industry 4.0 applications. With Hemraj we will be mentoring them in the manufacturing applications in which our Centre has got a strong foothold. They will also have access to the facilities at our Centre both to the experts and infrastructure. We will also provide them with free training on cutting-edge industrial applications, research solutions for their typical industrial challenges such as cloud computing, real-time data processing, analysis and storage, networking and automation, real-time process monitoring.”

Students from various backgrounds including electronics and electrical communication, or mechanical or electrical engineering etc. would be able to work on problem statements shared by the startup.

Hemraj Infocom is working in combined areas of IoT, AIML, Robotics, Automation and which will prove to be revolutionary with a new industrial boom in India in the near future. 

Soham Dasgupta, CEO of Hemraj Infocom confirmed the submission of projects for mentorship in voice-enabled survey devices, predictive maintenance for motors. He is hopeful such research internships will further boost MSME culture in the region. “We are also looking for upgrading the research skills of our human resources,” said Dasgupta.

Abhishek Saha, Head, Business Development of Hemraj Infocom said, “we are enthusiastic about seeking guidance on mission-critical projects from an academic institution of repute like IIT Kharagpur which will enable us to deliver proof of concept and projects thereby by implementing niche areas of R&D in our business operations.”

The Centre has been conducting several industry-aligned workshops, short-term courses, talks by industry experts for MSMEs and capital goods sector in areas such as computer numerical controls, composite manufacturing, metallography. The programmes are also open to students from other educational institutions. For affiliate members, such training workshops will be conducted free of cost and also a huge pool of student researchers in diverse areas of Industry 4.0 would be made available to work on problem statements. 

Prof. Pal has been approaching FOSME, CII, EEPC to reach out to startups and MSMEs and connect them to the Centre’s consortium.

“It will diversify the Centre’s research goals through a different set of application-oriented industrial challenges with more tight timeline and product delivery schedule as against giant corporations which focus on broader R&D,” he remarked. More such MSMEs are in touch with the Centre for affiliated memberships, he confirmed.

The Centre aims to stimulate innovation to manufacture smart machines in the capital goods sector. This centre offers a unique platform for innovative and top-quality research focused on the industries on Specialty materials, Design and automation, Additive manufacturing, and Digital Manufacturing and Industrial Internet of Things. The centre will boost innovative interventions and collaborative research in the advanced manufacturing domain by enabling an ecosystem among Institutes of higher repute, heavy industries, and also the MSMEs and start-ups. 

Make in India, make at IIT KGP

India Today  Education Times  Jagran Josh  Financial Chronicle

The nine projects being handled by IIT Kharagpur’s DHI Centre of Excellence in Advanced Manufacturing Technology in partnership with some premier private and public sector companies are destined to change the face of the manufacturing industry in India. From evolving new specialty materials, a fully automated system to monitor and control all activities on the shop-floor in large industrial units, setting up a 3D metal additive manufacturing facility for the heavy engineering sectors to developing selection guideline for materials, processes or process parameters for additive manufacturing that will enhance the capability of partner industries to bring a variety of automotive products quickly in the market, a variety of fields are being explored through these projects.

The Centre was set up at IIT Kharagpur in November 2017 by the Department of Heavy Industries (DHI) under the Ministry of Heavy Industries and Public Enterprises, Govt. of India, in November 2017 to strengthen the country’s capital goods sector through a constant upgradation of manufacturing technology and technology transfer to industry, particularly to MSMEs. Since then, the Centre has initiated the setting up of an Industrial Research and Innovation Unit for MSMEs and an Innovation Lab that houses several state-of-the-art facilities critical to the R&D being undertaken at the Centre. The 2nd review meeting held recently at IIT Kharagpur and attended by officials of DHI as well as the partner industries, also revealed that the projects were on the right track.

At the review meeting, which also saw the inauguration of the boardroom of the Centre, Prof. Partha Pratim Chakrabarti, Director, IIT Kharagpur, said, “This Centre is a dream project of the Institute and its success will only bring happiness when the technology developed at this Centre will be incorporated in the products by the industry.”

That may well be so. All the projects at the Centre have been undertaken in partnership with the industry members of the consortium that works with the Centre. In one of the projects with TATA Steel, the Centre is developing a multi-sensor integrated robotic system for hazardous jobs in the manufacturing industry. In another project with HEC, Ranchi, the Centre is trying to evolve an advanced technique that will help HEC produce more sophisticated, clean, defect free, and tough welds. The project with TATA Sons aims at building a framework for the implementation of IoT in supply chain management, in manufacturing operating efficiency, in predictive maintenance, and in inventory optimization that will help heavy industrial assembly see a step increase in productivity by just knowing where the component parts are when they are needed.

The DHI Centre is driving research along the four areas critical to the manufacturing industry in the country – Specialty materials, Design and automation, Additive manufacturing, and Digital manufacturing & Industrial IoT. The projects are based on these verticals. Both DHI and the industry partners of the Centre are happy with the progress of the projects. At the 2nd review meeting, Mr Sanjay Chavre of DHI stated, “This Centre is particularly aimed at cutting edge technologies such as additive manufacturing, IoT and others.” He thus pressed for their regular review. Dr. Tanushyam Chattopadhyay of TCS, which is also in the consortium, commented, “This centre is a win-win situation for both academia as well as the industry partners.”

Prof. Surjya K. Pal, Professor in charge of the Centre, said, “We are also about to launch short term courses on CNC training, Composite 4.0, Advanced welding techniques, Industry 4.0 and Additive manufacturing. These training programs/short-term courses will have lecture sessions delivered by academic and industry personnel.”

Prof. Pallab Dasgupta, Dean, Sponsored Research and Industrial Consultancy, of IIT Kharagpur said, “Technologies that are outside the core competency of the manufacturing industries often require disruptive changes to find alternatives to optimize the manufacturing activities. The Centre is dedicated to finding these transformational alternatives.”

The ground-breaking ceremony of the Centre’s Industrial Research and Innovation Unit for MSMEs and Start-ups was held on February 3, 2019, in the presence of Mr Babul Supriyo, then Minister of State for Heavy Industries and Public Enterprises. Among the major objectives of the Centre is to create an ecosystem for indigenization and innovations in the manufacturing sector involving small and medium scale enterprises.